Level measuring instruments factory with Kaidi86: Unveiling the Benefits – The popularity of radar level measurement has significantly increased due to its range of advantages. Let’s explore these benefits, which have solidified radar’s position as the choice in industries- Accurate and Non-Contact Measurement- One of the key attractions of radar level measurement is its non-contact approach. Unlike methods that require interaction between sensors and materials radar sensors use electromagnetic waves to measure levels and capture reflected signals. This contactless method minimizes the sensor tear, leading to greater lifespans and reduced maintenance costs. See more information at level measuring devices.
The radar level gauge works by electromagnetic waves. Its working principle is to measure the specific liquid level by transmitting electromagnetic waves to the measured target. After the electromagnetic waves are emitted, they are reflected by the medium. For the radar level gauge, its key function is to ensure that it can transmit magnetrol guided wave radar signals smoothly. In our industrial production site, interference often occurs, so which interference sources will affect the measurement of the radar level gauge? let’s see.
The whole process measurement is rain proof, corrosion proof, high temperature, high pressure, leakage proof, no blind area, eye-catching display, intuitive reading, and a wide measurement range, suitable for all kinds of towers, tanks, tanks, spherical vessels and boilers and other equipment continuous measurement of liquid level. Optional liquid level alarm switch, can realize the upper and lower limit of liquid level alarm and control.
Measurement accuracy, the accuracy of ordinary radar is generally ±10mm, and the accuracy of precision radar is ±3mm. Selection according to the actual needs of production. Range, according to actual needs, choose the antenna size. Note that the actual range is reduced in complex environments. Antenna type and antenna size, the larger the antenna size, the larger the measured range and the stronger the anti-interference ability. The antenna types of radar level gauge are rod type, bell mouth type, paraboloid and so on.
So what are the installation technical requirements for radar water level meters? The installation of the radar water level meter must be vertical to the object to be measured; there should be no obstructions between the measured object and the radar water level meter, otherwise it will affect the reflection of radar waves, that is, affect the measurement accuracy; the center of the radar water level meter is far from the shore of the water body. The distance must be greater than the radius of the transmitting beam, otherwise the measurement accuracy will also be affected; the installation cantilever bracket of the radar water level meter must be firm, and cannot be shaken up and down; in order to protect the radar water level meter, the water level meter can be installed on the cantilever bracket. Iron box, put the radar water level meter probe.
An important part of steam generation is the quality of the steam generated. Maintaining water quality in the boiler within design parameters ensures the highest quality steam possible while minimizing blowdown of the boiler, both of which improve energy and resource management. Continuous or manual blowdown of the boiler minimizes scale accumulation and corrosion resulting from impurities in the water. The blowdown provides a means of accommodating liquid and impurities from the boiler, with the latter facilitating energy recovery through the use of flash steam. Read more details at https://www.kaidi86.com/.
In addition, some silos in cement plants are very high, such as homogenizing silos of 50cm. It takes time and energy to board high silos to debug radar, so it is recommended to choose HART handheld operators that can be debugged remotely in the central control room. In the central control room, the range and other basic parameters can be set, and the radar echo waveform can be observed, and the waveform can be used for remote diagnosis and debugging, greatly reducing the on-site work intensity of the staff, to avoid the risk of climbing operation. The smart radar level gauge commonly used at present also has a function similar to “driving recorder”, that is, when the material surface mutation occurs on the scene, it can capture the radar echo waveform at that time, which is very useful for debugging the silo under complex conditions.
With emphasis placed on customer satisfaction, innovation, product development and overall business transformation, the company continued to innovate and expand with each passing year. KAIDI has successfully achieved global recognition, obtaining the leading position as Asia’s top process automation sensor manufacturer. In the past 5 years, the company has undergone tremendous growth and development – flourishing internationally and providing customers worldwide with the best customized solutions for process automation. Our Radar Level Meter has a range of up to 150 meters, frequency up to 120GHz and an accuracy of ±1mm, which can cope with various complex measurement conditions.
For the continuous measurement of corrosive, high viscosity, flammable and toxic liquids, liquid-liquid interface and solid-liquid interface that are difficult to measure by ordinary liquid level meter , ultrasonic level meter should be selected, but should not be used in occasions with large liquid level fluctuations . Ultrasonic level meter are suitable for measuring media that can fully reflect and transmit sound waves, but should not be used in vacuum. The ultrasonic flow meter should not be used in process equipment where internal obstacles affect the propagation of sound waves.
Radar level meter adopts non-contact measurement, and has the advantages of high measurement accuracy, not affected by process conditions, easy to install and easy to maintain, so it is widely used in offshore oil platforms in recent years. Today, we would like to take you through several actual cases in offshore oil platform to understand the reasons and solutions of the radar level meter’s measurement value jumping. The first case was an oil field where the radar level meter in the left crude tank jumped to full scale several times during production. A sealed metal cover was used to cover the main body of the sensor, and during the test, it was found by connecting the radar level transmitter that the closed metal cover would result in more false signals throughout the measurement range, and the overall noise line would rise.