CSTR Reactor factory right now: The stirring device is usually a mechanical paddle or impeller that is driven by an external motor and connected to the reactor wall. This creates agitation within the tank by circulatory motion, which helps homogenize the materials much more quickly than traditional open systems. As a result, reactions between different components occur more rapidly and at lower temperatures than in other reactors, saving energy and increasing efficiency. The CSTR also offers superior safety compared to other reactors due to its closed-system design. In addition, this type of reactor can be operated at higher pressures than open systems, allowing for better control over reaction conditions and greater product yields. Find additional information at continuous stirred tank reactor.
The equipment is fully sealed, which not only ensures the cleanliness of the product during the process, but also protects the production environment. Especially for cases with volatile or dangerous solutions in the process, the equipment can ensure the safety of the environment and operators. The ribbon-type stirring mechanism uses an axially fixed structure that does not move up and down, and maintains a settled and stable safe distance from the equipment, ensuring production safety without routine maintenance. Large filter area: The filter medium of Conical Filter Dryer is cone-shaped, equipped on the wall of the tank. Taking the size of the device with an inner diameter of about 1 m as an example, the standard conical filter area is about 1.6 m 2 , and the effective filter area is about three times that of the “Three-in-One” with the same diameter, but flat bottom.
Driving principle of single conical vacuum dryer: Dust particles will be trapped in the container by the filter installed, and the material can be treated continuously by complete and easy discharge without increasing losses. Not just solids, the integrated vacuum equipment in the closed system also recycles moisture and solutions. Wuxi Zhanghua ‘s single conical dryer and mixers all use the system of trial and post with a rotating, self-supporting stirring spiral shaft. It only attaches at the upper part of the rotary arm, and it can be moved close to the inner wall of the container to concentratedly and gently mix powders and other materials to get the final reliable bulk products.
The mixer operates by rotating the V-shaped container on its axis. The rotation causes the materials to move in a complex motion, which includes rolling, cascading, and crossing over each other. As a result, the materials are constantly being intermixed and distributed evenly throughout the container. V type blenders are known for their versatility and ability to handle a wide range of materials, including powders, granules, pastes, and viscous liquids. They are particularly effective at blending materials with different particle sizes and densities. The mixing process can be further enhanced by incorporating additional features such as intensifier bars or choppers to break up agglomerates or lumps.
A nutsche filter dryer, often referred to as an agitated nutsche filter or an agitated filter dryer, is a sophisticated piece of equipment used in industries such as pharmaceuticals, chemicals, and food processing for solid-liquid separation, filtration, and drying processes. The agitated nutsche filter dryer combines the functionalities of an agitated nutsche filter and a filter dryer into a single unit. It consists of a cylindrical vessel with a perforated bottom plate and a filter medium, typically cloth, supported by the plate. The vessel also contains an agitator mechanism. The agitated nutsche filter dryer offers several advantages in industrial applications. It is particularly suitable for handling sensitive or hazardous materials due to its closed and controlled operating environment. Furthermore, it enables the maintenance of product purity and facilitates the recovery of valuable solids and liquids.
Large CNC vertical lathe and boring machine equipped allows us to customize agitated nutsche filter dryers with diameter of more than four meters, coupled with imported welding robot, which improves the welding accuracy, appearance and quality, as well as safety of the whole equipment. As our equipment has already been sold to quite a few pharmaceutical and chemical enterprises in Asia and Europe, our engineers in after-sales service department have rich experience of working abroad. All our equipment has met requirements of FDA, CGMP, ATEX and ASME, certified by PED, MD, LVD, MOM and CE as well. See additional info at filter-dryer.com.
Zhanghua is a renowned manufacturer of world-class pharmaceutical equipment, including high-quality stainless steel reaction kettles. Our reactor tanks are designed and engineered to meet the most demanding industrial requirements, offering exceptional performance, reliability, and durability. Our stainless steel reactors are made from premium-grade materials that offer superior resistance to corrosion, abrasion, and other forms of wear and tear. They feature a robust construction that can withstand extreme temperatures and pressures, making them ideal for a wide range of applications in the chemical, pharmaceutical, and food industries.
The Agitated Nutsche Filter is a closed vessel that separates solids from liquids using filtration under pressure or vacuum. The closed system maintains product quality and hygiene by providing odourless, contaminant-free and pollution-free working conditions. Agitated Nutsche filters are used in the chemical, herbal, pharmaceutical, agrochemical and food industries. From a process point of view, Nutsche filters/dryers have a relatively wide range of uses; although they are commonly used to recover solid materials in a few cases. Filling/charging, filtration, displacement washing, slurry washing, smoothing, drying/cooling, and discharging are all tasks that can be performed by modern suction filters.