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The primary winding of an ignition coil will typically contain 150 to 300 turns of wire; the secondary winding will typically contain 15,000 to 30,000 turns of wire, or around 100 times more than the primary winding. The magnetic field is initially created when the vehicle’s electrical system applies approximately 12 volts to the ignition coil’s primary winding. When a spark is required at a spark plug, the ignition system will switch off the current flow to the primary winding, which will cause the magnetic field to collapse. The collapsing magnetic field will induce a voltage into the primary winding in the region of 200 volts; but the voltage induced into the secondary winding will be approximately 100 times greater, around 20,000 volts.

To put it simply, the ignition coil is a transformer, which increases the voltage of tens of volts to tens of thousands of volts, but the voltage input to the primary coil is provided by an electronic igniter. The reason why the ignition coil burns out. Ignition coil burnout is mainly caused by the ageing and breakdown of the insulation layer or the damage of the switching transistor. The large gap between the spark plugs will cause the main coil to load, heat, and age quickly. The small gap between the spark plugs will cause the secondary coil to discharge current, heat, and insulation. Fast, the assembled car coil may have a shorter lifespan, such as poor insulation material durability, the large internal resistance of the coil, high heat generation, and low quality of the tertiary tube.

Using a changing magnetic field to induce an electric current: If a coil of wire is exposed to a magnetic field and the magnetic field then changes (or moves), it creates an electric current in the coil of wire. This process is known as ‘inductance’. This can be demonstrated simply by moving a permanent magnet across a coil. The movement or change in the magnetic field or magnetic flux induces an electric current into the coil wire. There are two main factors that affect how much voltage is induced into the coil: The faster the change (or speed of movement) of the magnetic field and the greater the change in the strength of the magnetic field, the greater the induced voltage. The greater the number of windings in the coil, the greater the induced voltage.

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